有服装定制、批发需求的老板们注意啦！很多人拿到一件成衣时，只关注款式和面料，却不知道背后藏着多少道精细工序。今天就带大家直击济南正宗服装源头工厂，没有中间商赚差价的背后，是每一道工序的匠心打磨。一件衣服从无到有，要历经10+道核心工序，每一步都影响着衣服的品质和穿着体验，今天就把完整工序全揭秘，让大家看清成衣背后的门道。

　　Attention bosses who have clothing customization and wholesale needs! Many people only focus on the style and fabric when they receive a finished garment, without knowing how many intricate processes are hidden behind it. Today, we will take you straight to the source factory of authentic clothing in Jinan. Behind the fact that there are no middlemen making a profit, it is the craftsmanship of every process. A piece of clothing needs to go through more than 10 core processes from scratch, each step affecting the quality and wearing experience of the clothing. Today, we will fully reveal the complete process, allowing everyone to see the secrets behind the finished garment.

　　一件衣服的诞生，步要从版型设计&打版开始，这是决定衣服是否合身的基础。济南服装厂的设计师会先精准对接客户需求，比如衣服的款式、适配的尺码范围、穿着场景（是日常穿搭、工装还是礼服），再根据这些需求绘制详细的版型图纸。图纸确定后，会用对应的面料制作样衣，设计师和工艺师会反复试穿、调整，小到领口的弧度、袖口的大小，大到衣身的肥瘦、下摆的长度，都要打磨到贴合舒适，确保后续批量生产的衣服版型不跑偏。

　　The birth of a piece of clothing begins with pattern design and pattern making, which is the foundation for determining whether the clothing fits well. The designers of Jinan Clothing Factory will first accurately match customer needs, such as clothing styles, suitable size ranges, and wearing scenarios (whether it is daily wear, workwear, or formal attire), and then draw detailed pattern drawings based on these needs. After the drawings are confirmed, corresponding professional fabrics will be used to make sample clothes. Designers and craftsmen will repeatedly try on and adjust them, from the curvature of the collar and the size of the cuffs to the thickness of the body and the length of the hem, all of which need to be polished to fit comfortably, ensuring that the subsequent batch production of clothes does not deviate from the correct shape.

　　版型确定后，就进入面料甄选&裁剪环节。好衣服离不开好面料，工厂会根据客户需求选用面料，比如透气亲肤的纯棉、耐磨耐穿的涤棉，或是防水防风的功能性面料等。面料入库后，先经过严格检验，剔除有瑕疵的部分，再进行预缩处理——这一步很关键，能避免衣服后续穿着、洗涤时出现严重缩水。处理好的面料会按版型图纸精准排版，用裁剪设备批量裁剪，确保每一片裁片的尺寸、形状完全一致，为后续缝纫做好准备。

　　After the pattern is determined, it enters the process of fabric selection and cutting. Good clothes cannot do without good fabrics. The factory will choose high-quality fabrics according to customer needs, such as breathable and skin friendly pure cotton, wear-resistant and durable polyester cotton, or waterproof and windproof functional fabrics. After the fabric is stored, it undergoes strict inspection to remove defective parts, and then undergoes pre shrinking treatment - this step is crucial to avoid severe shrinkage during subsequent wearing and washing of the clothes. The processed fabric will be accurately arranged according to the pattern drawing, and batch cut with professional cutting equipment to ensure that the size and shape of each cut piece are completely consistent, preparing for subsequent sewing.

　　裁剪的同时，辅料搭配&准备工作也在同步进行。纽扣、拉链、魔术贴、里衬这些看似不起眼的辅料，直接影响衣服的耐用度和美观度。工厂会根据面料的材质、衣服的款式，挑选适配的辅料，比如厚重面料搭配结实的金属纽扣，轻薄面料搭配精致的树脂纽扣。选好的辅料还要提前做好预处理，比如给纽扣打孔、修剪拉链长度，确保辅料品质达标，能和面料契合。

　　While cutting, the matching and preparation of accessories are also being carried out simultaneously. Buttons, zippers, Velcro, lining and other seemingly inconspicuous accessories directly affect the durability and aesthetics of clothing. The factory will select suitable accessories based on the material of the fabric and the style of the clothing, such as thick fabrics paired with sturdy metal buttons, and lightweight fabrics paired with exquisite resin buttons. The selected accessories should also be pre treated in advance, such as punching holes on buttons and trimming zipper lengths, to ensure that the quality of the accessories meets the standards and can perfectly match the fabric.

　　接下来就到了考验手艺的缝纫环节，分为分片缝纫和组合拼接两步。工人们分工协作，各司其职，有的负责缝制衣身，有的专攻袖子、衣领，还有的专注做口袋。每一道缝纫都有严格要求，走线必须工整、针脚要均匀，不能出现跳线、漏缝的情况，不然会直接影响衣服的牢固度。分片缝制完成后，再把各个部件拼接成型，从肩缝、侧缝到下摆，逐一精准缝合固定，同时还要检查拼接处是否平整、有无歪斜，确保衣服整体版型流畅。

　　Next comes the most challenging sewing process, which consists of two steps: piece sewing and combination splicing. The workers divide and cooperate, each performing their own duties. Some are responsible for sewing the garment body, some specialize in sleeves and collars, and some focus on making pockets. Every stitch has strict requirements, the thread must be neat, the stitches must be even, and there must be no jumping or missing seams, otherwise it will directly affect the firmness of the clothes. After the segmented sewing is completed, the various components are assembled into a shape, from the shoulder seam, side seam to the hem, and are precisely sewn and fixed one by one. At the same time, it is necessary to check whether the joints are flat and not skewed, to ensure that the overall shape of the clothing is smooth.

　　拼接完成后，锁边处理不能少。衣服内部的裁边如果不处理，很容易出现脱线、起毛的情况，不仅影响耐用度，还显得粗糙。济南服装厂会对衣身内部的所有裁边进行锁边处理，让内里更整洁，也能大大提升衣服的使用寿命，这就是源头工厂注重细节的体现。

　　After the splicing is completed, the edge locking treatment cannot be omitted. If the cutting edges inside the clothes are not treated, it is easy to have loose threads and pilling, which not only affects durability but also appears rough. Jinan Clothing Factory will lock all the cutting edges inside the clothes to make the inside neater and greatly improve the service life of the clothes. This is a reflection of the attention to detail paid by the original factory.

　　之后就是钉扣&装拉链的精细活。工人会先精准定位纽扣、拉链的位置，再用手工或机器固定。纽扣要钉得牢固，用力拉扯也不会松动；拉链要安装得平整，拉动时顺滑不卡顿，这一步虽然繁琐，却直接影响穿着的便捷性。

　　Next is the delicate task of nailing and installing zippers. Workers will first accurately locate the position of buttons and zippers, and then fix them manually or by machine. The button should be nailed firmly and not loosen even when pulled hard; The zipper should be installed flat and smoothly without jamming when pulled. Although this step is cumbersome, it directly affects the convenience of wearing.

　　衣服基本成型后，还需要整烫定型来“提气质”。工厂会用高温蒸汽熨斗对成衣进行整烫，平整衣身的褶皱，同时给领口、袖口、下摆等部位定型，让衣服的版型更挺括，穿在身上更美观。经过整烫，衣服的质感会提升一个档次，这也是很多小作坊容易省略的关键步骤。

　　After the clothes are basically formed, they still need to be ironed and shaped to "enhance their temperament". The factory will use a high-temperature steam iron to comprehensively iron the finished clothes, smooth out the wrinkles on the body, and shape the neckline, cuffs, hem, and other parts to make the clothes more firm and beautiful when worn on the body. After ironing, the texture of the clothes will be upgraded to a higher level, which is also a key step that many small workshops tend to omit.

　　品质检验是出厂前的一道“把关”。工厂会安排专人逐件检查成衣，核对尺码是否标准、针脚是否合格、拉链和纽扣是否能正常使用，还要检查衣服上有无污渍、破损等问题。只要有一项不合格，产品都会被退回返工，直到符合品质要求，这也是济南源头工厂保障口碑的核心所在。

　　Quality inspection is the final "check" before leaving the factory. The factory will arrange dedicated personnel to inspect the finished garments one by one, checking whether the size is standard, whether the stitches are qualified, whether the zippers and buttons can be used normally, and also checking whether there are stains, damages, and other issues on the clothes. As long as there is one item that is not qualified, the product will be returned for rework until it meets the quality requirements, which is also the core of Jinan's source factory's reputation guarantee.

　　，检验合格的成衣会按尺码分类折叠，装入独立包装，贴上对应的标签后入库，等待发货。到这里，一件经过10+道工序打磨的成衣才算真正诞生。

　　Finally, the finished garments that pass the inspection will be folded according to size classification, packed in independent packaging, labeled with corresponding tags, and stored for shipment. At this point, a finished garment that has undergone 10+processes of polishing is truly born.

　　看完这些工序，就知道一件好衣服的诞生有多不容易。济南这些源头服装厂，正是靠着对每一道工序的匠心坚守，才能做出高品质的成衣。对于有定制、批发需求的老板来说，找这样的源头工厂合作，不仅没有中间商赚差价，品质也更有保障，省心又靠谱。如果有相关需求，不妨实地探访济南的服装工厂，亲眼看看这些匠心工序的打磨过程。

　　After completing these procedures, one can understand how difficult it is to create a good piece of clothing. These original clothing factories in Jinan rely on their craftsmanship in every process to produce high-quality ready to wear clothing. For bosses with customized and wholesale needs, partnering with such source factories not only eliminates the need for intermediaries to make a profit, but also ensures better quality, making it worry free and reliable. If you have any relevant needs, why not visit clothing factories in Jinan in person and witness the polishing process of these ingenious processes.

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